Cartesian robot for loading and unloading
Product information
KLM – Husar’s wood panel handling system ensures that the entire process is carried out seamlessly, reducing the risk of damage to the panels while also improving the overall efficiency of the process. Therefore, this technology is ideal for companies seeking to improve their production capacity while maintaining a high level of quality and reducing labor costs.
Overall, with its intuitive PLC controller and range of automated devices, KLM – Husar’s wood panel handling system is easy to operate and maintain. As a result, it is an ideal choice for companies looking to improve their efficiency and reduce operating costs by automating their wood panel handling process.
2. Low TRN driven roller conveyors, inside the manipulator (left and right)
3. HUSAR L2 two-station gantry feeder (manipulator)
4. Internal roller conveyor 3000×1300
5. Infeed roller conveyor (in front of the edgebander)
Specification
Technical data
Element length min 300 mm; max 2500mm
Width of elements min 300 mm; max 1200mm
Element thickness min 12 mm; max 40mm
Element weight up to 40 kg
Total stack height max 1600 mm
(including rolls and backing)
Performance max 15 cycles / min*
(with a single element on a stack and a maximum weight of 20 kg)
*Maximum continuous cycle performance without waiting for part separations
Description
MACHINE CONTROL
– control cabinet
– BOSCH-REXROTH PLC electronic control system
– Touchscreen
– intuitive software in PolishKLIMCZAK mod. HUSAR L2The automatic feeder, otherwise a Cartesian robot, consisting of several devices cooperating with each other, is controlled by an intuitive PLC controller, ensuring continuous automatic operation, with little operator involvement. The idea of installing feeders and receivers is to increase the efficiency of the machines by ensuring the continuity of feeding/receiving in an automatic manner and reducing the number of operators needed to ensure this efficiency. Automatic loading consists of entry roller conveyors, gantry feeder, roller conveyors and/or roller-belt conveyors.
1. Driven entry roller blinds low TRN (left and right) 3000×1300
2. Low TRN driven roller conveyors, inside the manipulator (left and right)
3. HUSAR L2 two-station gantry feeder (manipulator)
4. Internal roller conveyor 3000×1300
5. Infeed roller conveyor (in front of the edgebander)
1. ENTRANCE ROLLER ROLLERS (low roller conveyor) 3000×1300
Model TRN 3000
conveyor length 3000 mm
conveyor width 1300 mm
conveyor height 250-300 mm
spacing between rollers 190 mm
max stack weight up to 2.5 tons
roll diameter Ø 90 mm
total roll length 1360 mm
roll working length 1300 mm
number of rolls 15/16 pcs.
Drive:
electric motor 0.55 kW
helical gear
conveyor linear speed approx. 12 m/min
external dimensions 3000 x 1370 x H280
2. ENTRANCE ROLLERS (low roller conveyor) 3000×1300
Model TRN 3000
conveyor length 3000 mm
conveyor width 1300 mm
conveyor height 250-300 mm
spacing between rollers 190 mm
max stack weight up to 2.5 tons
roll diameter Ø 90 mm
total roll length 1360 mm
roll working length 1300 mm
number of rolls 15/16 pcs.
Drive:
electric motor 0.55 kW
helical gear
conveyor linear speed approx. 12 m/min
external dimensions 3000 x 1370 x H280
3. GATE FEEDER with two stations
The loading device is a portal structure with one beam with high rigidity. The machine is made of steel profiles with a cross-section of up to 200×400 and a thickness of 10 mm, numerically processed by CNC machines to maintain the highest precision. Horizontal (X axis) and vertical (Z axis) movement of the vacuum unit is achieved using BOSCH-REXROTH servo drives. The aluminum trolley with a set of vacuum grippers moves on REXROTH linear guides, and the movement is carried out by means of diagonal toothed bars.
CHARACTERISTIC
Double board loading station on the production line (left/right side)
Lifting system with suction cups:
– two rows of suction cups of 16 pieces*
– they activate automatically when they touch an element,
– powered by an ejector pump;
– diameter of the suction cups 50 mm
* the number of rows and suction cups depends on the number of elements used by the manufacturer on one base and selected during device configuration
System for disconnecting plates from suction cups
Suction cups of greater length are placed on the beams, which, when the elements pass through, lift the slab, tilting it in relation to those underneath, eliminating the sticking of the slabs
Ejector vacuum pump
The pump is mounted on moving elements, close to the suction nozzles, to ensure maximum quick reaction of sucking and releasing the element. The principle of operation is to connect compressed air to the pump, which, thanks to special solutions, creates a vacuum of up to 93 kPa.
4. INTERNAL ROLLER CONVEYOR 3000 x 1300
A conveyor located under the manipulator (gate), on which the elements are fed, from where they are transported by means of driven rollers to the processing machine.
– steel + aluminum structure
– usable width 1300 mm
– conveyor length 2 x 3000 mm
– working height 850 – 950 mm
– roll length 1300 mm
– roller diameter Ø50 mm
– number of rolls 30 pcs.
– speed of the conveyor regulated by an inverter; 10 – 40 m/min
– 0.37 kW gear motor
5. ROLLER CONVEYOR 3000 x 1300
A conveyor located under the manipulator (gate), on which the elements are fed, from where they are transported by means of driven rollers to the processing machine.
– steel + aluminum structure
– usable width 1300 mm
– conveyor length 2 x 3000 mm
– working height 850 – 950 mm
– roll length 1300 mm
– roller diameter Ø50 mm
– number of rolls 30 pcs.
– speed of the conveyor regulated by an inverter; 10 – 40 m/min
– 0.37 kW gear motor
AUTOMATIC RECEIVER
KLIMCZAK mod. HUSAR UL2
The automatic receiver, otherwise a Cartesian robot, consisting of several devices cooperating with each other, is controlled by an intuitive PLC controller, ensuring continuous operation in an automatic manner, with little operator involvement.
The idea of installing feeders and receivers is to increase the efficiency of the machines by ensuring the continuity of feeding/receiving in an automatic manner and reducing the number of operators needed to ensure this efficiency.
Automatic unloading consists of a gantry receiver, roller conveyors and/or roller-belt conveyors.
7. Roller conveyor 1m – place for a brusher
8. Roller conveyor 3000×1300
9. Internal roller conveyor 3000×1300
10. HUSAR UL2 two-station gate receiver (manipulator)
11. Low TRN driven roller conveyors, inside the manipulator (left and right)
12. Low TRN driven roller conveyors (left and right) 3000×1300
7. Roller receiving conveyor 1000 x 1300
8. ROLLER receiving conveyor 3000 x 1300
A conveyor located under the manipulator (gate), on which the elements are fed, from where they are transported by means of driven rollers to the processing machine.
– steel + aluminum structure
– usable width 1300 mm
– conveyor length 3000 mm
– working height 850 – 950 mm
– roll length 1300 mm
– roller diameter Ø50 mm
– number of rolls 30 pcs.
– speed of the conveyor regulated by an inverter; 10 – 40 m/min
– 0.37 kW gear motor
9. INTERNAL ROLLER CONVEYOR 3000 x 1300
A conveyor located under the manipulator (gate), on which the elements are fed, from where they are transported by means of driven rollers to the processing machine.
– steel + aluminum structure
– usable width 1300 mm
– conveyor length 3000 mm
– working height 850 – 950 mm
– roll length 1300 mm
– roller diameter Ø50 mm
– number of rolls 30 pcs.
– speed of the conveyor regulated by an inverter; 10 – 40 m/min
– 0.37 kW gear motor
10. GATE RECEIVER
The unloading device is a portal structure with one beam with high rigidity. The machine is made of steel profiles with a cross-section of up to 200×400 and a thickness of 10 mm, numerically processed by CNC machines to maintain the highest precision. Horizontal (X axis) and vertical (Z axis) movement of the vacuum unit is achieved using BOSCH-REXROTH servo drives. The aluminum trolley with a set of vacuum grippers moves on REXROTH linear guides, and the movement is carried out by means of diagonal toothed bars.
CHARACTERISTIC
Double board unloading station on the production line (left/right side)
Lifting system with suction cups:
– two rows of suction cups of 16 pieces*
– they activate automatically when they touch an element,
– powered by an ejector pump;
– diameter of the suction cups 50 mm
* the number of rows and suction cups depends on the number of elements used by the manufacturer on one base and selected during device configuration
System for disconnecting plates from suction cups
Suction cups of greater length are placed on the beams, which, when the elements pass through, lift the slab, tilting it in relation to those underneath, eliminating the sticking of the slabs
Ejector vacuum pump
The pump is mounted on moving elements, close to the suction nozzles, to ensure maximum quick reaction of sucking and releasing the element. The principle of operation is to connect compressed air to the pump, which, thanks to special solutions, creates a vacuum of up to 93 kPa.
11. EXIT ROLLETEERS (low roller conveyor) 3000×1300
Model TRN 3000
conveyor length 3000 mm
conveyor width 1300 mm
conveyor height 250-300 mm
spacing between rollers 190 mm
max stack weight up to 2.5 tons
roll diameter Ø 90 mm
total roll length 1360 mm
roll working length 1300 mm
number of rolls 15/16 pcs.
Drive:
electric motor 0.55 kW
helical gear
conveyor linear speed approx. 12 m/min
12. EXIT ROLLETEERS (low roller conveyor) 3000×1300
Model TRN 3000
conveyor length 3000 mm
conveyor width 1300 mm
conveyor height 250-300 mm
spacing between rollers 190 mm
max stack weight up to 2.5 tons
roll diameter Ø 90 mm
total roll length 1360 mm
roll working length 1300 mm
number of rolls 15/16 pcs.
Drive:
electric motor 0.55 kW
helical gear
conveyor linear speed approx. 12 m/min
